I. Purpose & Scope
To safely and effectively provide instruction on the inspection and proper use of compressors.
II. Definitions
Standard PPE – High Viz Garment, Hard Hat, Z-87.1 Safety Glasses, Gloves, Pants, Work Boots
III. Process
NOTE: Work instruction does not supplement the manual. For specific instructions for the exact model please refer to the owner’s manual.
A. Potential Hazards
- Pressure Hazard
- Moving Parts Hazard
- Pinch Point Hazards
B. PPE
- Standard PPE
C. Inspection
- Prior to any movement of the plow functions, lubricate all points as per lubrication guide.
- Ensure that all hydraulic lines, valves, etc. that may have been installed within the tractors cab are properly guarded to protect the operator in case of any hydraulic ruptures.
- Check the hydraulic oil system to insure that it is filled to the tractor manufacturer’s specifications.
- Prior to operation of hydraulics, ensure that no air is trapped in the circuit.
- Start tractor and engage each control of the plow and related accessories to ensure that the proper connections have been made and that there are no interference fits.
- Check all hydraulic connections for leaks.
- Check all fasteners to ensure that they are properly torqued.
- To protect hydraulic circuit and pump, line pressure must no exceed 2500 PSI. To set pressure at 2500 PSI:
- Install pressure gauge in pressure line between tractor pump and directional control valve.
- Activate main lift cylinder to raise plow to maximum position. Hold control lever open to build up line pressure.
- Adjust relief setting in manifold inlet section of directional control valve to obtain 2500 PSI reading in the pressure gauge.
D. Use
Main Lift Operation
- To place main lift cylinder into float, pull control lever hard towards operation.
Front Swing
- To place front swing cylinder into float, pull the control lever hard towards operator.
NOTE: Front swing cylinders should be in float during all plowing conditions.
E. Maintenance
- Grease all of the following locations twice daily.
- Front Swing Cylinders
- Main Lift Cylinder
- Front Mast
- Attitude Cylinder
- Rear Swing Cylinder
- Rear Mast
- Shaker Box
- Lower Link
- Upper Link
- Blade Lift Cylinder